4 years ago by spyckie2
The value of work is not in the work done; it's in the decisions being made. It's the ability to handle edge cases, to work your way through ambiguity, to "unstuck" a stuck situation, and to resolve tricky unforeseen issues.
If you build a robot that only handles the main workflow and can't handle any of the exceptions, you're not automating anything; you're building a convenience tool. Basically, you're removing some of the labor part of the job, but still keeping the decision making part of the job for humans.
This is both economically unviable and largely unpopular. You're not reducing labor costs by much, because you still need humans around. And workers lose control over their job, and have to "work around" the robot's limitations. Instead of being freed up to do more work, they become babysitters of machines that they have to oversee so it doesn't mess up everything.
This is why partial robotic systems don't really exist; either it's a nifty tool that speeds up a small repeatable process of your work, or it's building the entire house.
4 years ago by LeifCarrotson
I build robotic cells, specifically industrial manufacturing automation. They are definitely designed for the main workflow; they handle the most common exceptions gracefully but when something rare happens they just throw a fault back to the operator.
The response from users (operators, engineers, customers) is overwhelmingly positive. Quality of parts increases, quantity of parts increases, cost of operations decrease, quality of life seems to increase for all involved. My mantra is "People are bad at being robots. Robots are bad at being people."
Just yesterday, I worked on a cell that's automated the placing of small seals in a plastic assembly. For the past 8 years, for 12 shifts per week, there's been a person sitting at a dial table that indexes every 2.5 seconds. They were responsible for placing a tiny part in a magazine with a buffer of about 20 parts, a really fast operator could work ahead and have 30 seconds to stand up and shake their wrists out or take a drink, and then sit back down to place parts. Now, a robot pours the seals out and picks them up automatically; there's still an operator around monitoring stuff like the amount of talc powder on the seals, the quantity of parts in all the hoppers, running pressure tests every couple thousand parts, adjusting speeds and pressures of the multitude of actuators, and generally optimizing the cell. They can use their human analytical and decision-making work because they're not tied down clumsily using their fingers to grab a seal every 2.5 seconds; the robot does that mechanical function without complaint. The robot cannot refill hoppers, it cannot sense when new parts are contaminated with moisture that won't feed through the machine, or when a nipper is getting dull; outfitting it with sensors and algorithms to attempt those more complex processes would not be a productive endeavor.
People use tools because tools are useful. Scope and adjustability are critical; when a tool takes over the entire process and gets in the way, that's a bad thing, but a good tool is far better than no tool at all.
4 years ago by spyckie2
I didn't expect this comment to get this much discussion, I should have been clearer.
In the context of automation, the "robotic revolution" has already happened between the 4 industrial revolutions - basically, robots exist en masse already, we just don't call them robots. The majority of manufacturing and processing is already hyper optimized to only needing a few overseers to make sure the machines are running smoothly.
When talking about the automation revolution, I think it's important to make the distinction between robotic tooling and autonomous robotic systems, even though they evolve from each other. The difference is when humans interface and at what abstraction humans can operate it on. Generally, tooling is constrained to an individual's output. Robotic augmentation is in it's own category as well (human activities being enhanced by machinery).
Tooling is extremely useful, still has a lot of future potential and I don't mean to undermine work on new tooling. Just - usually when we look at robots, especially with the buzz around deep learning, we set the bar for problem solving at the level of autonomous construction because we assume, sometimes incorrectly, that optimizing our current tooling yields little efficiency benefits relative to the former.
4 years ago by megameter
An example I know of that resembles the bricklayer problem is synthesis of human singing vocals into MIDI sequence data. There is now a history of products around that check off the boxes - one (Vochlea Dubler) debuted just last year - and every time, it demos well but the potential audience ends up rejecting it, because it does not really add what they thought it would add to their workflow. Even if the results themselves come out usable(already a wicked problem since the DSP has to deal with a multitude of recording scenarios while achieving low latency), users discover that they need to be talented at "singing like an instrument" if they want to play instruments by singing, which is a technical barrier, not an assistance to spontaneous creation. Practically speaking, they're better served creatively by button input tools that work top-down(e.g. pick a scale, then the keyboard only plays notes within that scale) since those define down the medium and therefore perform a creatively assistive function with a legible design paradigm(different scale = different sound).
4 years ago by octokatt
Iâd add to the list of why partial automation isnât worth it: itâs more satisfying to build a brick wall than babysit a bricklaying machine.
Doing the physical labor is difficult. My father was a bricklayer from ten to fifty, when he finally had to stop working. But he loved showing me the buildings he built. He helped build city government buildings, schools, libraries. The pride he felt, that heâd built something with his hands that would outlast him, kept him going.
We donât need to solve just for the physical actions, but also for the human experience of building and the feeling of mastery. Particularly for physical trades.
4 years ago by eloisius
My dad was a stair builder his whole career until finally becoming a freelance carpenter after getting laid off. Stairs, like bricks, are probably another implement that us techies use daily with absolutely no appreciation for complexity and skill involved. Spiral staircases are an incredible work of craftsmanship, or at least they were. I used to go to the shop with my dad when I was a kid. They would rig up these big timber structures to wrap handrails and stringers around to form the spiral. He worked out the geometry on paper (or more likely on the timber itself) writing with flat pencils that he sharpened with his pocket knife. You couldn't just mass produce the handrails either. It took time, pinned to the template, for the wood to become permanently warped into a spiral.
Years later, I ended up getting a job as a 5-axis CNC operator in the same shop. My dad thought it'd be a suitable job for me because I was good with computers, so he introduced me to the foreman in the strait stairs side of the shop. I was only cutting stair stringers, so it was basically mind-numbing data entry on some crappy Visual Basic app and then running the CNC which frequently got hung and ruined materials. The spiral staircase end of the shop was also different than from what I remembered as a kid. They still had a couple of the old-school spiral staircases in production at any given time, but those were special order. How do they churn out mass produced spiral staircases for tasteless McMansions? They glue a bunch of chunks of wood together and use a CNC to route out the negative space. Of course the grain of the wood doesn't match up like spiral constructed from one plank. The product looks like dog shit. The CNC screws up a non-negligible percent of the time resulting in tons of wasted materials. I and all the CNC operators I talked to loathed the machines we operated. They were all crappy Chinese tech, and it felt like tedious babysitting, not craftsmanship. I'd rather be swinging a hammer than do that job again.
I wonder how the finances even come out ahead. Does no one care about how their house looks? They'd rather just cargo cult an ugly McMansion that was produced at the lowest cost possible? My dad is a curmudgeon about tech in general, but it's not hard to see why. He was a master craftsman, and because "the industry" was headed in another direction, he was eventually replaced by a bunch of button pushers that can produce a low-quality simulacrum the same thing at a fraction of the cost.
4 years ago by donavanm
> They'd rather just cargo cult an ugly McMansion that was produced at the lowest cost possible?
Yes, very much. That's how a lot of trends and styles move "down market." The new consumers want teh appearance of what they see as wealthy/elite/etc. But they frequently dont understand, appreciate, or recognise, what actually goes in to the goods they're trying to copy. You'll see this everywhere from houses to clothes.
4 years ago by iso1631
> Does no one care about how their house looks? They'd rather just cargo cult an ugly McMansion that was produced at the lowest cost possible?
Sure. Now put the build cost of the mcmansion of say $200k (plus land), vs your hand crafted mansion at $500k (plus land), and see what people really want.
In my country cookie cutter housing goes back over 100 years. The massive post-ww2 housing boom had the same design of houses springing up across the country, it allowed slum clearence and gave people cheap housing.
The main housing problem in the UK is the land cost/availability rather than construction cost thanks to every house not being bespoke. When land is allowed to be built on, half a dozen standard styles are dropped down on an estate of 500 new houses over a few years (dribbling out at the right level to maximise sale price and maintain the illusion of high demand low supply), but that was the same in the 00s, and the 80s, and even before then.
Now sure you can craft your own bespoke house with lovely hand-crafted artisinal features, but you're going to be paying a hell of a lot of money for it, and most people just want somewhere to live.
4 years ago by jacquesm
I just ordered two all-wood staircases to replace the steel spiral monstrosity that was built into the house where I live from the beginning. It was unsafe, unstable and way too steep so they really had to go. But the stairwell is a weird shape, there is partial overlap with the front door and the direction of turn had to be reversed. Enter the master carpenter who spent a 1/2 hour to measure up the stairwell and who then proceeded to create two new complete stairs that fit to the millimeter and solved all of the weird problems in one fell swoop. It wasn't cheap, but given the challenges and the materials used, the fact that they will probably last another 60 years or so and that they look amazing I figure that it was well worth it.
No way you could automate that kind of ingenuity. So, props to your dad, and there are more people like him still doing this work today.
4 years ago by cudgy
Nice story. Tech is not always an improvement. In fact, the more years I live, the less enamored with tech Iâve become due to many examples like this.
4 years ago by IkmoIkmo
> We donât need to solve just for the physical actions, but also for the human experience of building and the feeling of mastery. Particularly for physical trades.
Why? At the end of the day there'll be two companies offering to build your wall. Human vs Tech-assisted Human (and eventually, robot). If one is faster, more accurate and cheaper, the buyer will choose it. The other will go out of business.
It's not about masons embracing this, it's about clients embracing superior outcomes (quality, price and/or time). Eventually the few masons that make the switch to superior outcomes will push the others out of the market.
That is of course assuming tech-assisted/robot will actually be better. At the moment it's not in the vast majority of cases. But granting that assumption, I don't think 'satisfying the human experience of a mason' will go into the equation for long.
That's not a value judgement, I think building good human experiences is important. I just don't think in the decision making process it'll matter due to inevitable competition.
4 years ago by undefined
4 years ago by Broken_Hippo
I don't know. You are trading strange things here: Even if you like doing brickwork, is it worth the toll on your body? I've met a lot of construction workers: I've met fewer that are nearing retirement age that are still working - and generally, when they do work, they use the machines while folks who haven't hurt their back, shoulders, and other bits do the physical work. Not everyone needs mastery of something physical and not everyone needs to get "pride" or other positive feelings from work so long as their work isn't horrible and the hours aren't overly long.
And I bet there are plenty of folks that would rather babysit this machine than babysit the machine at the fast food place.
4 years ago by HeyLaughingBoy
I remember around 10-12 years ago my son had a birthday party at our house and one of the children's fathers asked how long we had lived here. We told him and he replied "OK, I was pretty sure this house looked familiar: I built your stone fireplace. You have some boulder retaining walls out back, don't you? I built those too." The pride on his face, finally getting to meet the homeowner and show off his work, was amazing.
The cool thing about bricks and rock is that those walls will probably be there 100 years from now.
4 years ago by mbesto
> This is why partial robotic systems don't really exist; either it's a nifty tool that speeds up a small repeatable process of your work, or it's building the entire house.
I think I understand your overall point, but what you said isn't exactly true. Isn't "speed up a repeatable process" essentially a partial robotic system?
Just look at a modern car manufacturing plant - it's essentially one big chain of robotics with human overseers. There aren't that many exceptions to car manufacturing once the set car variants are establish (LX, CX, blah blah model variants). I would consider that whole system a "partial robotic system".
4 years ago by atoav
Yeah, but houses are rarely like a serial manufactured car. Sometimes you have to lay down every row of bricks differently with a ton of unplanned (or unplannable) things to account for, because the electrician might work while you lay your brick etc.
Not that you cannot automate whole houses and sell them off the shelve for cheap (see prefabs), it just isn't something that could be done at a site where your brickbot 2000 has to share the job both with the workers whose jobs it replaces and with people from non-brickbot-2000-educated workers from different companies.
4 years ago by brnt
> Yeah, but houses are rarely like a serial manufactured car.
But aren't many of them? May be country specific, but in the one I currently reside there are tons of neighbourhoods that were built at once, 1000 homes+. In the US I've seen areas like that too. I can easily imagine a robot puts down the basics, and the individual tweaking is done later by hand.
4 years ago by MomoXenosaga
In my country houses are build in factories and then assembled on site. You rarely build a single house you build an entire neighbourhood in one go.
4 years ago by _trampeltier
And outside it can be sunny, rainy or even snowing, sometimes even on the same day.
4 years ago by goguy
Just wait for electrobot 2000 and the problem is resolved :)
4 years ago by spyckie2
Yeah, my point wasn't really well stated, I think that was why it generated discussion.
Robots exist en masse already, we just don't call them robots, we call them washing machines and dishwashers and factory lines. There's a blurred line in between machines that do stuff and robots.
In discussing the automation revolution, I like to think the difference is robots functioning autonomously (sorry dishwasher, you're not included). While there is still a lot left to do in speeding up repeatable processes, building robots that can run themselves with higher abstract operational input ("build a brick wall") is where the revolution is at.
Robotic tooling plays a huge role in this, unsurprisingly - robots need to do everything humans can do. But... we mostly build human interfaces, not robot interfaces - switches instead of electrical signals, handles instead of joints, etc.
This is for good reason; mass produced robots can't do basic movement, precise placement, etc. (well, not at cost). So robots are extremely limited to being bolted in factories or otherwise constrained environments. But when robots can start to do generalized tasks, I'd be interested in seeing exactly what kinds of autonomous stuff robots will start to do.
4 years ago by mavhc
Not destroying your body lifting heavy weights for 50 years seems like something people might like.
We automated looking after the house after it's been built, no need for people scrubbing floors and clothes any more, freed up 40% of the workforce.
My partially automated vacuum cleaner, clothes washer, dish washer, food cooker, water heater, all work well.
4 years ago by coldacid
>Not destroying your body lifting heavy weights for 50 years seems like something people might like.
And that's why the exoskeleton system mentioned in passing in the article is more popular with construction labourers than any of these robots.
4 years ago by minikites
Better tools amplify human skills instead of attempting to replace them.
4 years ago by yodelshady
Think I'd put money behind a separate machine, but one that just delivers you the brick at hand height, rather than a continual bend-down/place/pick-up cycle. I would say "Brick Butler" or if a startup... Brcklr, the device is free, but the bricks have DRM and post instagram stories as you lay them.
4 years ago by imtringued
It does sound like a mason that can lift 5 bricks at a time is more productive than a machine that can lay bricks 5 times faster in a synthetic benchmark.
4 years ago by version_five
Most construction relies on fit young men to do the "heavy lifting". It would be interesting to see how the dynamics changesd if technology moved the needle on the brawn->brain scale, so that the core value prop of a construction worker was not their fitness. I'm not convinced it would be for the better.
Also just want to add that working in a physical job for 50 years is much better for your body than sitting at a desk for 50 years.
4 years ago by inglor_cz
"Also just want to add that working in a physical job for 50 years is much better for your body than sitting at a desk for 50 years. "
The experience of my neighbors from an industrial city is 100 per cent opposite. Physical jobs tend to consist of endless repetitive tasks that put a huge strain on certain joints and sinews while leaving other parts of your body idle. And many physical jobs will expose you to health risks such as breathing dust.
All the miners, steel workers, construction workers etc. I knew had major problems with their joints around 35 years of age and none of them could continue to work in their original job after 50.
On the other hand, negative effects of sedentary work can be mostly compensated by not eating processed crap (to prevent obesity) and exercising moderately three or four times a week. Plenty of people do that.
4 years ago by makeitdouble
> physical job for 50 years
I think youâre envisioning jobs with high skill requirements or low demand, or a mix of both. Like landscaper for the town, or garbage truck operator.
Otherwise youâll generally be met with a combination of RSI, hazardous product ingestion (dust, paint fumes, exhaustâŚ), allergies, injuries, or sheer overwork.
Working a low wage low level physical job is more often than not closer to Amazon warehouse worker than artisans healthily exercising their bodies.
4 years ago by darkwater
> Also just want to add that working in a physical job for 50 years is much better for your body than sitting at a desk for 50 years.
This is a pipe dream of white collar who never did any actual, real, physical job for a very prolonged time. It's not like going to the gym for free or doing just the right amount of sport. It's something that stresses your joints and your muscles day in day out. Obviously you will partly get used to it and be "more fit" than a white collar but you will also develop back pain and joints pain.
4 years ago by thrwyoilarticle
>Also just want to add that working in a physical job for 50 years is much better for your body than sitting at a desk for 50 years.
Not for my carpet-fitting granddad. And it's not like he has a private pension. Desk job damage can mostly be undone by proper exercise: it takes surgery to fix knees.
4 years ago by MillenialMan
People already have the option to not lay bricks. They don't choose it, because they need money.
I get that everyone is going to say, "well then, UBI" but bear in mind in an automated society, power is disproportionately in the hands of the people who own the machines, and they're unlikely to part with their wealth voluntarily.
4 years ago by concordDance
> freed up 40% of the workforce.
And did that actually improve everyone's quality of life? Or did it just increase the cost of positional goods (check out house prices in the West)?
4 years ago by mavhc
It improved the quality of life of people who didn't have to spend all day washing floors.
Isn't the point that house prices are high because they've not been automated? And also that people expect to buy a house using a massive loan over decades.
Although from the videos it looks like the brick walls don't actually hold anything up half the time, so might as well replace them with brick patterned wallpaper
4 years ago by dragonsky67
The question I would have around automated building construction is "why use bricks?".
Bricks are great for humans to build with, they are just the right size and weight for the human hand to manipulate and place. They are not optimised for machine manipulation.
I would guess that if you wanted to automate construction you would start by making things like walls on an automated production line, then ship the largest practical piece to the construction site. Once there I'm guessing some automated cranes could move them into location far more easily than thousands of slightly randomly sized pieces of hard clay.
Work out what problem you are trying to solve. Do you want cheap construction? then why choose a material that requires thousands of operations just to build a wall regardless of if it is a human or machine doing the building. There are far more efficient building materials used every day... Just see how fast commercial buildings can be constructed and you can be sure that they are optimised both for speed of construction as well as (hopefully) energy efficiency and ease of maintance after construction.
The problem seems to be people have a emotional idea of what a dream house is, an idea that is firmly stuck in the red brick house of 1970's sitcoms.
4 years ago by function_seven
Because theyâre pleasant to look at. Half the time, the wall isnât even âneededâ, other than for aesthetic purposes.
Whenever a wall is purely functional, itâs almost never made of small clay bricks today. Iâm talking about foundation walls, subsurface retaining walls, and similar things. The types of walls that arenât meant to be looked at, but instead meant to hold something back or up.
Whenever you see a wall being made of red clay bricks, thatâs because the builder wants it to look nice. I suppose you can cast a concrete wall and apply a façade of bricks. But thereâs still a skill required for that final step.
Of course, you may have a different design aesthetic, wherein exposed concrete or large modular sections are both functional and pretty. But brick laying is all about looks.
CMUs are a different story, and kind of prove your point. Theyâre much larger and so reduce the piecework involved, but still small enough to allow for onsite flexibility in construction.
4 years ago by IkmoIkmo
Yup. I'm from Amsterdam, the Netherlands as an example. A ton of the city and country has been built with brick. But modern construction typically is built with concrete with a thin facade of brick infront. The brick is just cosmetic, and typically pre-fab in large slabs of 20x20 bricks.
For old homes that get renovated, it's popular to keep the old brick facade standing, demolish everything behind it, then build it up again.
It's rarely functional.
Although there are still a lot of old (mostly built between 1400 - 1950) brick buildings that get maintained with proper masonry, all of which is functional.
4 years ago by jcelerier
> and typically pre-fab in large slabs of 20x20 bricks.
which were likely robotically brick-laid
4 years ago by SideburnsOfDoom
> Because theyâre pleasant to look at.
I expect that this is less a case of "bricks have long been used because theyâre pleasant to look at", and more a case of "Bricks are considered pleasant to look at, because they have long been used, and have that old-timey feeling"
4 years ago by Closi
This is the reason for a lot of design trends - This morning I have been:
* On a laminate wooden desk, in a room with laminate wooden floor (The same logic - neither are real wood, just an old-timey construction).
* Wearing a knitted jumper (which again could be considered stylish from an old-timey perspective, as the manufacturing could have used less thin cotton, but thick cotton is supposed to make it look hand woven)
* In a office which has LED lights hanging down which are designed to look like exposed old lightbulbs (same logic)
* While typing email on my laptop (the logo to which is an envelope, arguably to remind you of the old-timey mail system).
Heck, even my headphones have some fake leather on them, which is effectively just a fake material just to look like older materials which are actually less soft, and my coat has some fluff that is designed to make it look like coats used to look like when they were made from animal fur (even though, now, that is considered abhorrent, fake fur is still a thing, everyone just knows it's simulating the old material for whatever reason, because that was the old style).
So I think design trends in general come from historic use-cases in the context.
4 years ago by imtringued
I don't think so. I see a lot of buildings that are 30 years old and they look ugly because they don't have any complexity in their facade, just a single color of paint. Bricks add natural complexity to a facade. You can make a single color building look nice by adding details.
4 years ago by dazc
Also people like to think they are buying something substantial that is literally made of bricks - even if those bricks are just a façade.
4 years ago by dmix
So bricklaying itâs basically an âartisanalâ type of product not a mass production type of thing that is ill suited for automation anyway.
The article links to the MULE product (which was an evolution or pivot of their 15yr attempt at making a traditional bricklaying robot) makes more sense as it takes advantage of the lifting power of machines and uses much larger/longer bricks that would otherwise be too heavy to pick up by humans while accelerating the process.
https://www.construction-robotics.com/
This is much like why pigeonholing AI into traditional cars is more difficult than say having a fleet of cars region wide which all talk to each other and coordinate movements with roads and crosswalks that are also designed for automated cars.
4 years ago by webmaven
> Whenever you see a wall being made of red clay bricks, thatâs because the builder wants it to look nice.
There is a scene in Penny Dreadful (Which is set in a fictionalized Victorian London) where a character laments all the brick buildings that are being built, replacing wood buildings that have "character", because wood "holds its history" unlike bricks which are all the same, forever.
The main appeal of bricks is essentially nostalgic, similar to the appeal of low resolution 8-bit graphics. We call one 'traditional' and the other 'retro' but those labels are arbitrary.
4 years ago by fennecfoxy
This (and similar comments below) are a very American view of the situation.
To be honest, as a kiwi I was the same when the first moved to the UK "why are they building NEW buildings out of brick???" It's because there's so much clay here, the materials to make bricks are abundant and this is similar in other parts of Europe.
Brick is also more resilient to the weather here, if they build hosues with wood like NZ (or America) they'd degrade incredibly quickly.
4 years ago by turtlebits
Agreed. Bricks arenât great for construction. Not structural, poor R-value, a ton of labor.
Just have concrete poured or stick frame and a fake brick facade. Will probably last longer as well.
Seems like the wrong problem to solve.
4 years ago by fy20
What you are talking about are facing bricks, which are used on the facade. In Europe almost all new residential construction is made from masonry blocks, which are basically just bigger bricks.
They are structural (in terms of compression, but have low tensile strength which is probably why they aren't popular in North America)
They have a good R-value
They are easy to work with
We are building a house right now, and the cheapest, quickest and easiest part so far has been building the walls. We are using clay blocks[0] which are R-10. Compared to other tasks no specialised equipment is needed, it's literally just manual labour. When you get to a corner or window, they can easily be cut with an angle grinder or even by hand (for a rougher finish). The house is two floors and the exterior walls for each floor took less than a week to build. It's quicker (building forms takes a long time), cheaper, better insulating and better for the environment than monolithic concrete.
[0] https://www.youtube.com/watch?v=__T8PWnntkU - Not this exact product, but this was the best explanation I could find in English.
4 years ago by 123pie123
> but have low tensile strength which is probably why they aren't popular in North America)
out of curiosity, why do the blocks need to be different in North America?
4 years ago by com2kid
Bricks can last a long time.
Brick houses also hold their value well.
No one cares about a brick facade.
Also why do you say bricks aren't structural? I assumed those 100 year old brick houses used bricks for structural support.
4 years ago by turtlebits
Bricks are for decorative purposes nowadays (pretty siding). They aren't practical as you won't meet code for insulation. You will also need to frame another interior wall for vapor control.
A single layer brick wall isn't structural.
4 years ago by mypalmike
Even in 100 year old brick houses (like the 1920s craftsman I once owned), the brick is almost always non-structural. Only in old urban commercial buildings do you typically find structural bricks.
4 years ago by robocat
Structural bricks absolutely suck if you are in a high earthquake risk zone. Earthquakes or slumping really screw up brick buildings (and brick façades).
4 years ago by necovek
It is a great question, but it's like jumping on refactoring: you'll solve all the problems that were obvious with the old solution, but introduce new ones that you didn't think of that were already solved by the old one.
Basically, "thermal blocks", which is mostly what's used in construction in areas where they are used (Europe, rather than filled-in bricks) need to be modified to accommodate imperfections: you need half bricks, third-bricks, and they are easy to make on the spot.
For automated construction, you'd have to have a bunch of these pre-made, and the larger the block you are building with, the more types of those smaller ones you'll need.
These blocks are also relatively simple to put electrical and plumbing installations in (it's a lot more demanding to make "channels" in concrete than bricks).
Anyway, block construction is way cheaper than eg. gypsum board construction for interior walls in Serbia, and other than taking a lot more space, being heavier, and requiring curing time, it has a bunch of better properties (acoustic, thermal,...). The price not being high is actually the reason this is not further improved.
Filled-in bricks are mostly used for decoration of outside walls these days (and usually as plasterboards these days), and as far as paying for things go, humans will happily pay the most for good looks!
4 years ago by exabrial
If you think bricklaying is a simple task, you've probably never laid bricks, or likely ever worked a construction job.
There is _a lot_ that goes into laying a brick wall. From excavation, base compaction, material choice, mortar composition and viscosity, wall type, overlap patterns, leveling, overhang patterns, set time, and much more. Using an incorrect overhang pattern for instance can allow water drops to fall and contact the relatively soft surface of bricks and destroy them in a few years. Having an incomplete mortar seal allows the elements to penetrate through what would normally be waterproof, especially in places with high wind. An improper excavation, compaction material or compaction of said material, improper leveling, and many more factors will lead to failure within just a few years.
The best way to learn about this stuff is to go try it! One could volunteer for Habitat for Humanity or a local shelter that builds homes and get some time with the tools. None of this stuff is simple, straightforward, or easy, and there are a million ways to do it incorrectly.
4 years ago by throwaway0a5e
>If you think bricklaying is a simple task, you've probably never laid bricks, or likely ever worked a construction job.
If you think the bulk of the actual laying of bricks, siding of a wall or shingling of a roof isn't a simple task you've never worked a construction job.
Thinking is required around corners, windows and other interruptions. The bulk of the material laid, hung or otherwise expended is done so in a simple and repetitive manner. Once you've figured out your non-standard bits of the job you basically just run on autopilot.
That said, I agree that 99% of the the engineers who try and design this stuff never actually have the requisite experience to understand the nuance of what's going on.
4 years ago by alfalfasprout
there's another comment to this effect and it's spot-on. I suspect a lot of the people quick to work on these automation projects don't fully understand the complexity behind it. Just reading the descriptions of the early and later machines shows the comical oversimplification of laying bricks.
4 years ago by GuB-42
A lot of complex tasks are done by machine today, and they do it better than master craftsmen.
The thing is, designing a machine may be really complex, but it only has to be done once. After that, the machine will repeat the process with extreme precision. A machine can position bricks within microns and mix mortar to the milligram, doing things level and with the correct overhang is jokingly easy for a machine.
What machines are not good at is dealing with variation they can't control. Bricks are not perfectly sized, mortar behaves in unpredictable ways, the ground is not flat, not even solid. We humans have no problem with that, and anyone can do a wall shaped construction, but the machine, with its microns and milligrams may fail catastrophically at the smallest bump.
4 years ago by exabrial
You forgot trees in the yard, how much sunlight the wall receives, moisture content of the soil beneath the brick walls, roots that are growing there, and existing structure.
The hard part isn't laying bricks. It can be already be done in a day efficiently. The hard part is the near infinite things that are different between every construction site.
4 years ago by 6nf
I feel like bricks were probably shaped the way they are today specifically to help bricklayers do a good job easily and quickly. If we're moving to automated wall building maybe using traditional brick is just a waste of effort. Automation will probably benefit from using different shapes or materials. For example a human can't handle a 30 pound brick but a machine might be a lot faster if you use larger bricks with different mortar configurations.
4 years ago by RegBarclay
I've laid a little block and brick for myself. I found it kind of fun and pretty rewarding work. As soon as I saw the headline and started pre-thinking about the content, I immediately thought, "well, the mortar for one thing..." The bricks aren't all that uniform either. My big takeaway from doing myself was that it's easy to obsess over each brick (like a machine might) but when people look at a brick wall, they see the forest, not the trees: it's not necessary for each brick to be laid perfectly.
I also heartily second volunteering for Habitat for Humanity. It's rewarding work, fun if you're with a good crew, and a great way to learn new skills.
4 years ago by ChrisMarshallNY
We had an "automated" pothole filler, in my town. When they purchased it, there was a bunch of hooplah. They had a news crew, in front of my house, showing it off. It spritzed asphalt into the pothole, tamped it down, then went on to the next one. All automatic! There was a driver, but he looked really bored.
Months later, I have only seen one (probably the same one they demoed in front of my house). It was clearly defective. The crew was using it to dump the asphalt, and they were tamping it down manually.
4 years ago by tacostakohashi
> They had a news crew, in front of my house, showing it off.
Sounds like it did its job - it got some positive publicity for the people that bought it and manufactured it, and the fact that it doesn't actually work is a problem left with taxpayers and town employees.
4 years ago by cudgy
Donât forget the tire and wheel shops: loads of potholes boost their sales from repairing the damage done to the cars as a result of encountering the deeper potholes.
4 years ago by jiggawatts
> tamping it down manually.
In other words, the problem was that the machine worked perfectly, and would have resulted in a bunch of union job losses.
Hence, it was "no good" and had to go.
4 years ago by anigbrowl
That seems like a large assumption.
4 years ago by simion314
> a typical SV anti-union response
if we do such low level comments then let me speculate it was not the union at fault but the developers, they used node.js and 1000 buggy and bad coded libraries.
4 years ago by throwaway0a5e
To be fair, highway/road construction is notorious for being an industry where the .gov and the unions bloat things in order to make more easy money for each other.
Tropes about one guy working and four supervising or tearing up recent work just to fix something you didn't fix while you were at it don't persist because the industry is a shining beacon of economic efficiency, they persist because they're universal enough to be relatable.
4 years ago by ChrisMarshallNY
That may be the case. I am not in a position to say.
4 years ago by ben_bai
The robotic bricklayers are in the factories. They do construct prefab elements that then get hauled to the building site to be quickly assembled.
Usually it's done with wood but there are also factories that build prefab houses with bricks.
4 years ago by guerrilla
So, I don't understand how this can be cheaper. I just saw a neighbor put together a house out of large bricks with six guys in two days. Doing the same using this method seems like it would have been more expensive. Is this an economies-of-scale thing or what?
Edit: Here's a second video [1] where they use concrete. It says that factory can makes enough for 60 houses per year. It also says, at the end, that it's not cheaper but faster and "easier on the nerves" for the builders.
4 years ago by taneq
From what I've heard from friends who build, it's less about having six guys show up and two days later there's a house, it's about what happens when they're busy and don't show up for three months while the cost of materials goes through the roof and you're stuck renting and/or paying two mortgages.
If you can engineer out some of the potential delays that can take a huge amount off the overall cost.
4 years ago by qayxc
> it's about what happens when they're busy and don't show up for three months
This sounds like a problem with the process and contracts, not something that cries for a technological solution.
4 years ago by ben_bai
In the end it's about the same cost (for the same quality).
Also prefab houses have a lead time of about 6 month.
But once the on site build has started it's fast and those elements come with electrics, water piping and (sometimes) windows preinstalled. They just need to be connected.
You basically have the choice between the classic building methods with an architect and contractors, or an All-in-One Firm that has it's own contractors and almost always uses the prefab model. The later also is way less hassle for the once-in-a-lifetime home builder, usually.
4 years ago by undefined
4 years ago by locallost
But it also does not use mortar, which according to the article seems to be the biggest issue.
4 years ago by nashashmi
Probably the biggest problem in automating construction is not just that every job is in a different location but these materials are so bulky and heavy and composite that the cost is not in the labor of installation but moving the materials to location.
Asphalt paving requires 4 guys to level the asphalt but a truck to pour it. The best you can get is an attachment on the truck to level the asphalt. This attachment is called a paving machine. And it requires an operator and two-man crew to maintain. So no real advantage besides workers wonât be tired. And the leveling will be done super well.
Other automation problems are similar. If there is no need for precision, there is no need for automation.
4 years ago by necovek
Even with leveling I can imagine a bunch of problems: to drive water away, roads are usually tilted to one side, or even to both, and there's a slight curve to them. Depending on the width of the road, that curve will have ever so slightly different characteristics which makes it harder to achieve (compared to humans doing it manually but less consistently).
Still, a lot simpler than laying bricks, which is why it's already there :D
4 years ago by h2odragon
Roads are "crowned"; that is, the center is supposed to be higher than the edges, for water to run off.
Banking curves is a real thing and you notice when someone got it wrong.
Paving a road is a small step compared to building the roadbed; but its what people see. It's probably better to think of that like painting a house, building the road is a much bigger thing, but then it gets the surface refreshed often enough you see that.
4 years ago by dolmen
If there is no need for precision at scale, there is no need for automation.
4 years ago by munificent
With human bricklayers, you can find enough people who have that skill that the pay is low. Here in the US, the availability of illegal immigrants means that the pay is often literally criminally low and you don't have to provide benefits.
Replace those bricklayers with a robot and its caretakers and now you need:
1. Someone with technical training who can keep the bot running happily. Since the technology is new and changing, the available supply of trained people is necessarily low and therefore wages for them would be high.
2. Drivers to get the bot to the worksite. If they stay, they are doing essentially nothing when they could be laying bricks. At that point, the robot is saving you basically nothing. Or they go off and drive for other jobs, but now the logistics of coordinating multiple work sites get harder.
You could argue that robot bricklayers are better for the workers' health. But contractors don't pay health benefits and don't care about that externality at all.
If a contractor gets one of these bots, now they are obliged to maintain it and keep it busy to amortize out the expense of buying it. That puts them in a precarious position of maintainence prices change, the bot company goes out of business, or work dries up.
Meanwhile, labor (until COVID) has been getting cheaper as the gains of the labor movement have been steadily eroded.
It is absolutely no surprise to me that we're still paying people to build brick walls, even without accounting for the fact that bricklaying is a pretty skilled activity.
4 years ago by SlapperKoala
The cheapest way to automate something is always poor people.This applies even more so in the developing world. Where the vast majority of new construction is happening.
Though it would be interesting to see what the state of construction is like in developed countries that don't have access to a vast pool of cheap immigrant labor. Maybe New Zealand? Northern Europe?
4 years ago by munificent
> The cheapest way to automate something is always poor people.
The corrolary to this, if you are a tech nerd who wants to see more automation is: If you want more automation, work to reduce poverty. Support unions, high wages, and other systems that give people the freedom to say no to shitty jobs that robots could do.
4 years ago by moduspol
Not everywhere in the US has a vast pool of cheap immigrant labor. That's a fairly localized thing.
I'm just outside of Pittsburgh and, I guess I can't say conclusively, but the vast majority of landscapers, construction workers, and other outdoor laborers appear to come from the general local population. It's not like what I hear about California / Texas where hispanic immigrants are disproportionately represented.
4 years ago by glasss
I recall finding the below blog post on HN not long ago which I think pairs well with this.
4 years ago by aaron695
This should be required reading for probably anyone who votes.
This quote is my take away -
"Almost every advancement in construction is small enough for a man to carry"
4 years ago by scotty79
Not quite. https://en.m.wikipedia.org/wiki/Plattenbau
4 years ago by aaron695
Looking at the documentation on those -
"Industrialized Building In the Soviet Union" (1969) - "Panels and slabs average 5 tons up to a maximum of 10 tons. Transportation is considered within economic limits if factory to job site is no more than 150 kilometres"
Which is what the original article says on pre-fab -
"Because of transportation costs, they are all limited to selling within a few hundred miles of their factory."
They were also considered disposable in the USSR, and no one wants to live in them. Also talked about in the article, it's a good article give it a read.
4 years ago by frosted-flakes
The article mentions those. There's a reason they are not used much outside of parking garages.
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